English
EasyCord
Cord Analysis in Rubber Production
EASYCORD is the new Acelabs for measuring the position of metal cords, cord density (EPI) and for measuring rubber edges, in the steel cord production process.
A number of measuring devices (2-4 depending on the configuration), each consisting of an X-ray tube and a special Acelabs receiver, monitor the passage of the “Steel Cord” product by checking the density, position, diameter and space between the metal cords, while simultaneously measuring EDGEs on the sides of the table. The 100 Pct of the material is controlled and the measurement of the edges is instantaneous and continuous (10 HZ).
- MAIN FEATURES
- COMPLETE PRODUCT INSTECTION
The product is fully inspected: this allows the user to be able to produce a CERTIFICATION of every reel produced. - NO MECHANICAL INTERFERENCE WITH THE RUBBER
Easycord, without scanners and heads, solves the problem of the lump, by leaving a space of more than 30 cm for the passage of the material. No attention is needed from the operators and no lump detector system is needed. The system allows free installation, even immediately after the calender cylinders. This allows for almost instantaneous and continuous adjustment. - NO MOVING PARTS
The new Acelabs system has no moving parts, eliminating periodic maintenance operations and any machine downtime. Less spare parts and maintenance cost. - NO CALIBRATION
No post commissioning calibration necessary. - FREE MECHANICAL INSTALLATION
Thanks to the intrinsic absence of dangers due to the lumps and thanks to the slim profile, the Easycord allows free installation, even immediately after the calender cylinders. This allows for almost instantaneous and continuous adjustment. - ZERO MAINTENANCE
No maintenance required: the system autonomously informs the maintenance people of the need for device checks. - CONTINUOUS EDGE MEASUREMENT
The edges are constantly monitored (<100 msec) and automatic adjustment of the trims is provided. - STABLE AND PRECISE
Extremely stable and precise measurement: down to 0,1 mm of accuracy. - INDUSTRY 4.0 & IoT
- All Acelabs machines are ready to be integrated with third party supervisory controls and ERP systems using the latest generation of OPC-UA protocols as standard.
- COMPLETE PRODUCT INSTECTION
- Tipi di controlli
- Controllo di registro
- Ideale per
- Stampa digitale
- Stampa offset
- Macchine rotocalco
- Macchine flessografiche
also in: Italian